Roller Conveyor System Design

Roller conveyors are optimized for transporting a wide variety of crates boxes polybags and pallets.

Roller conveyor system design.

A version in freewheel or electrically controlled roller conveyor gives you flexibility in layout application and budget. While there are many different kinds of conveyor systems they usually consist of a frame that supports either rollers wheels or a belt upon which materials move from one place to another. Roller conveyors consist of rollers that are mounted on a series of axles attached to rigid or telescoping frames. Ball bearings for conveyor rollers replace worn and damaged bearings or press fit bearings into tubing or pipe to create a roller.

Also known as pallet brakes these mount underneath rollers on a gravity conveyor and create friction on the rollers to control the conveyor s speed. These unpowered gravity flow conveyors use a downward slope or a manual push to move loads down the line. These roller conveyors are created using lasers and band saws. Even the most basic factory machinery needs to be made somewhere.

Can be installed on an incline or in a straight line in a shipping or assembly. This equalizes the rate with which materials. Since the design of these conveyors is simplistic many advancements have been made to allow roller conveyors to keep up with industry trends. The biggest innovation is the drive or live roller conveyor where each roller is connected to a motor via a belt chain shaft to increase controllability.

The rollers provide a stable surface for moving loads with rimmed or uneven bottoms such as drums pails pallets skids. The aim of this project is to redesign existing gravity roller conveyor system by designing the critical parts roller shaft bearing frame to minimize the overall weight of the assembly and to save considerable amount of material. Whether you are tasked with finding replacement rollers designing a system from scratch for a new space or attempting to reconfigure an existing conveyor system to improve efficiency you should familiarize yourself with the alternatives available in roller design. 3 0 design of the existing assembly of conveyor system.

2 1 gravity roller conveyor assembly. Conveyor systems are mechanical devices or assemblies that transport material with minimal effort.